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What is CNC 5 axis router?
The CNC 5 axis router is also called a five-axis linkage machining center. It is a high-tech, high-precision machining center specially used for processing complex curved surfaces. This kind of 5 axis CNC router has a decisive influence on a country’s aviation, aerospace, military, scientific research, precision equipment, high-precision medical equipment, and other industries. Currently, The CNC 5 axis router is the only means to solve the processing of impellers, blades, marine propellers, heavy generator rotors, steam turbine rotors, large diesel engine crankshafts, etc. So this kind of machine is very popular, and the profit rate of this machine is very high because the industries it is engaged in are high-tech industries, which can allow you to make more profits.
5 axis CNC router machine is not only used in civil industries, such as wood mold manufacturing, bathroom trimming, automotive interior parts processing, foam mold processing, European style home furnishings, solid wood chairs, etc., this 5 axis CNC wood router is also widely used in aviation, aerospace, military, medical equipment, teaching, rail transit, wind power, and other industries. The five-axis machining center is a high-tech method that makes the impossible possible. All spatial curved surfaces and special-shaped machining can be completed. It can not only complete the task of mechanized processing of complex workpieces but also quickly improve processing efficiency and shorten processing procedures.
Advantages of 5 axis CNC wood router
Everyone knows that the term “5-axis” usually refers to the ability of a CNC machine tool to move the tool in five directions.
As a 5 axis CNC router machine, it means that this CNC machine can move the tool in five directions to process the product.
This 5 axis CNC machine can rotate on two additional axes, namely A-axis and B-axis. With the help of five-axis machining technology, it is easier to move the tool or part along 5 different axes at the same time. This technique is very helpful for processing complex parts. Therefore, this technology is widely used in the precision machining industry. Then we will introduce to you several advantages of 5 axis CNC router machine.
1. Simple setting: The operation of The 5 axis CNC router for sale is very simple, it makes it possible to easily process complex shapes in one setting. It does not need to be set multiple times, which may cause errors. You only need to set up a successful cutting program once, then you can mass-produce a variety of products. And a single setup helps reduce setup and manufacturing time and increase productivity. In addition to shortening the delivery time, this processing technology also helps to increase output and product quality.
2. Faster cutting speed: Since CNC 5 axis router processing allows simultaneous movement along the X and Y axes, shorter and stronger tools can be used. The use of shorter and rigid cutting tools helps to increase the cutting speed, while the vibration is minimal or directly negligible. So CNC 5 axis router has a faster processing speed.
3. Improve accuracy: The workpiece does not move during the CNC 5 axis router machining process, which can achieve higher parts accuracy. And the 5 axis CNC wood carving machine supports to carving and process of the workpiece in 5 directions, so the precision of the machine is higher than that of the ordinary CNC carving machine.
4. Excellent finish: 5 axis CNC wood router uses shorter tools during processing, and the 5 axis CNC router has a larger processing table, which can complete the processing of the workpiece at one time, so this 5 axis CNC wood router machine is helpful In order to achieve the excellent surface finish, so as to obtain better part quality.
5. Ability to process complex parts: With the help of this processing technology, The 5 axis wood CNC machine can manufacture more complex machine parts in a shorter time and at a lower cost. This is suitable for small-scale applications or prototypes. Said to be a great benefit. This machine can perform precision machining on complex parts.
6.One-time processing: The 5 axis CNC router machine can process free-form surfaces that can not be processed by general three-axis CNC machine tools or can not be processed at one time. For example, the blades of aircraft engines and steam turbines, the propellers of ships, and other complex molds with special curved surfaces. Since the cutters and angles of the five-axis machining center can be adjusted at any time during the machining process, the obstruction of other cutters can be avoided and all the machining can be completed at one time.
Features of 5 axis CNC engraving machine
CNC 5 axis router uses multiple spindle rotations to complete the cutting process. Therefore, the shape accuracy, position accuracy, and outer surface of the workpiece produced by CNC 5 axis router are higher than other CNC router machines. The CNC 5 axis router does not simply merge the two processing methods of turning and milling into one machine tool, but uses the spindle movement of the five-axis machining center to realize the production and processing of various molds, plates, and furniture. A new cutting practice and cutting technique occurred under the condition of greater development of CNC technology.
So it has several characteristics compared with ordinary CNC router machine.
1. The CNC 5 axis router can reduce the production process chain of products and improve production efficiency. This machine can be equipped with a variety of special tools and a new type of tool arrangement. The advantage is that it reduces the tool change time of the five-axis machining center and improves the processing efficiency of the product. It can complete the whole or most of the processing at one time. Process, thereby greatly reducing product manufacturing process time and improving machine processing efficiency.
2. The 5 axis CNC router can reduce the number of clamping and improve machining accuracy. Because this machine has 5 machining axes, it can install five tools, which also prevents excessive errors caused by the conversion of the positioning datum. At the same time, most of the current 5-axis CNC engraving machines have the function of online inspection, which can realize online inspection and accuracy inspection of the processing process, thereby improving the processing accuracy of the product.
3. The 5 axis CNC router can reduce floor space, multi-purpose one machine, and improve machine utilization. This machine has a lot of processing functions. You can use this machine to complete the processing of an entire process chain, so that you can meet the content of the entire industrial chain with only one machine. This can effectively reduce the investment in machinery and equipment, the cost of production operation and management, and the floor space of the factory.