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As an efficient and precise processing equipment, stone CNC router machine plays an important role in the field of stone processing. However, due to its high-speed running cutting tools and powerful power system, improper operation can easily lead to safety accidents. Therefore, mastering the correct safety operation methods is crucial for ensuring the personal safety of operators and the normal operation of equipment. The following are detailed points for safe operation of stone CNC router machines.
1. Preparation work before operation
Equipment inspection: Before starting the stone CNC router machine, the operator should carefully inspect all components of the equipment. Including checking whether the control system is normal, whether the power connection is stable, and whether there is any leakage phenomenon; Check if the lubrication system is in good condition to ensure that all moving parts are adequately lubricated; Check if the tool is securely installed and if its wear is within the allowable range. If there is any wear or damage, it should be replaced promptly.
Work environment organization: Ensure that the work area is clean and orderly, with no accumulation of debris. Clean the dust, debris, etc. on the workbench, maintain a good ventilation environment, and avoid affecting the health of operators and the normal operation of equipment due to excessive dust. At the same time, it is necessary to ensure sufficient lighting in the work area so that operators can clearly observe the carving process.
Wear protective equipment: Operators must wear appropriate protective equipment, such as goggles, to prevent cutting debris and dust from entering their eyes; Wear protective gloves to protect hands from knife scratches and cuts on stone edges and corners; Wear well fitting work clothes and avoid loose clothing getting caught up in the equipment. In addition, earplugs should be worn to reduce the damage to hearing caused by the noise generated during the carving process.
2. Precautions during operation
Correct clamping of stone: Choose the appropriate clamping method based on the size and shape of the stone. Use fixtures or pressure plates to firmly fix the stone on the workbench, ensuring that the stone does not shift during the carving process. When clamping, pay attention to moderate force to avoid damaging the stone due to clamping too tightly, or sliding the stone due to clamping too loosely, which may cause danger.
Reasonably set parameters: Based on the material and carving requirements of the stone, set various parameters of the router machine reasonably, such as carving speed, feed speed, tool speed, etc. Excessively high parameters may lead to increased tool wear, stone cracking, and other issues, while excessively low parameters can affect machining efficiency. When setting parameters, reference should be made to the equipment’s operating manual and past experience, and appropriate debugging should be carried out.
Avoid getting hands close to the cutting tool: During the carving process, operators are strictly prohibited from touching the cutting tool and the stone being processed with their hands. Even if the device is in a paused state, do not easily reach into the work area. If it is necessary to adjust the position of the stone or check the progress of the carving, the equipment should be stopped first and wait for the tool to completely stop rotating before proceeding with the operation.
Pay close attention to the operation status of the equipment: Operators should always maintain close monitoring of the equipment’s operation status and observe whether there are any abnormal sounds, vibrations, or smoke during the carving process. If any malfunction or abnormality is found in the equipment, the emergency stop button should be immediately pressed to stop the operation of the equipment, and professional maintenance personnel should be notified in a timely manner for inspection and repair.
3. Maintenance and cleaning after operation
Equipment shutdown: After the carving work is completed, the equipment should be shut down in the correct order. Stop the rotation of the tool first, then turn off the control system and power switch. After turning off the power, wait for the device to completely stop running before proceeding with subsequent cleaning and maintenance work.
Cleaning the work area: Clean the stone debris and dust on the workbench in a timely manner, using a dedicated vacuum cleaner or cleaning tool for cleaning. During the cleaning process, attention should be paid to avoiding dust flying and maintaining a clean working environment. At the same time, wipe the appearance of the device to remove surface stains and dust.
Maintenance of cutting tools and fixtures: Remove cutting tools and fixtures, clean and maintain them. Check the wear of the cutting tools and promptly grind or replace them if necessary. Lubricate and rust proof the fixtures to ensure they can function properly during their next use.
Safe operation of stone CNC router machines is a systematic and meticulous task that requires operators to strictly follow operating procedures, prepare before operation, monitor during operation, and maintain and clean after operation. Only in this way can we ensure the safe operation of the equipment and the personal safety of the operators, while extending the service life of the equipment and improving work efficiency.