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As a key equipment in modern industrial manufacturing, the stable operation of the 5 axis cnc router manufacturers are of great significance for improving production efficiency and ensuring product quality. However, due to the high complexity of the equipment and the changeable working environment, the 5 axis cnc router will inevitably encounter various failures during use. This article will discuss how to quickly locate and solve common faults of 5 axis cnc routers.
5 axis cnc router fault rapid location
When a 5 axis cnc router fails, you first need to quickly locate the problem. The following are some commonly used fault location methods:
Observation method: Preliminarily determine where the fault may occur by directly observing the operating status, abnormal sounds, smells, etc. of the equipment.
Inquiry method: Ask the operator about the operating conditions and operating procedures before and after the equipment failure occurred, so as to more accurately determine the cause of the failure.
Testing method: Use professional tools to test key parts of the equipment, such as checking whether motors, drives, sensors, etc. are working properly.
Diagnostic software: Use the engraving machine’s own diagnostic software or third-party diagnostic tools to conduct a comprehensive inspection of the equipment and quickly locate the fault point.
Common faults and solutions of 5 axis cnc router
One or more axes does not move or moves abnormally
Cause of failure: It may be loose or faulty control card, driver failure, stepper motor failure, etc.
Solution: Check whether the control card is loose or damaged, and replace it in time if there is any problem; check whether the driver and stepper motor are working normally, and repair or replace it in time if there is any abnormality.
The engraving machine cannot return to the mechanical origin normally
Cause of failure: It may be the opposite direction, control card failure or looseness, limit switch or data line failure, etc.
Solution: Check whether the device direction is set correctly; check whether the control card is loose or damaged, and replace it in time if there is any problem; check whether the limit switch and data cable are working normally, and repair or replace it in time if there is any abnormality.
Engraving lines are wider
Cause of failure: It may be that the spindle is not perpendicular to the table, the tool is severely worn, etc.
Solution: Adjust the perpendicularity between the spindle and the table; replace the tool with a new one or perform sharpening.
Insufficient repeat processing accuracy
Cause of failure: It may be that the equipment is loose, the screw is worn, etc.
Solution: Check whether all parts of the equipment are loose and tighten them; check whether the screw is severely worn and replace it with a new one.
The machine cannot find the signal when returning to the mechanical origin
Cause of failure: It may be that the proximity switch fails or the data line fails, etc.
Solution: Check whether the proximity switch is working properly and replace it with a new one; check whether the data cable is connected normally and replace it with a new one.
5 axis cnc router preventive measures
In order to reduce the occurrence of 5 axis cnc router manufacturers failures, the following preventive measures can be taken:
Regular maintenance: Clean, lubricate, tighten and other maintenance work on the equipment regularly to ensure that the equipment is in good working condition.
Standardized operation: Operators should strictly follow the operating procedures to avoid equipment failure caused by misoperation.
Timely replacement of wearing parts: Wearing parts such as cutting tools, screws, etc. should be replaced in time to avoid equipment failure due to serious wear.
Regular inspections: Use diagnostic software or professional tools to conduct comprehensive inspections of the equipment on a regular basis to find and solve problems in a timely manner.
In short, by quickly locating faults and taking effective solutions, we can ensure the stable operation of the 5 axis cnc router and improve production efficiency and product quality. At the same time, taking preventive measures can further reduce the occurrence of equipment failures and extend the service life of the equipment.